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Custom Hanger Boxes

Some boxes travel. Others arrive with presence. At Duke, we don’t make packaging that disappears. We create the kind that adds meaning, supports the product and makes your delivery feel like an arrival. Our custom hanger boxes do more than survive shipping — they show up ready to represent. Built light enough to move fast, engineered tough enough to protect what matters, and designed to leave an impression that doesn’t fade once the product’s in use.

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Product Features

Securing Dust Flaps

Auto Locking

Fast Turnarounds

Both Sided Printing

Design Variations

Digital & CMYK Printing

Sturdy Construction

Free 2D & 3D Proofing

Customizable Hanger Boxes

In today’s busy retail environment, protective packaging is only the beginning. Custom hanger Boxes not only protect your product but also create authentic customer interest. Research shows that beautiful presentation stimulates the reward centers of the brain, motivating impulse buys. When your box stands out on the shelf, instead of being just another faceless package, it converts browsers into buyers. At Duke Packaging, we tap into this psychological advantage to maximize your brand’s exposure, balancing intelligent design and budget-friendly manufacturing. Whether you are buying a boutique order or stocking up in pallets, our wholesale hanger boxes do both form and function so that each unboxing is a chance to wow.

What is a Custom Hanger Box?

Beneath the surface, a custom hanger box is not just a box, it is part of your brand story. Beyond in-store presentations, they elevate e-commerce shipments by keeping items secure on the journey and conveying quality at first sight. The robust, premium‐weight board not only never dents but also reflects a luxury feel. Logos, patterns, or bold color combinations can be printed edge to edge, turning your packaging into a signature mark. And since creativity has no limits, our in‐house design team will work with you to get every dimension, texture and die cut exactly right, so that the end product fits perfectly to your vision and budget.

Exploring Box Designs & Material Options

Duke Packaging offers a range of box designs to suit varied products and budgets. From sleek stock cartons to fully customized, full color executions, our range caters to every requirement:

Straight Tuck End: Easy to construct, this has flaps that tuck into one end. It is great for lightweight clothing and fast turnarounds.
Reverse Tuck End: With flaps facing each other, it presents a neater appearance and tight closure. This is best for high-end clothing.
Auto Bottom: Designed for quick assembly, these types of boxes go together automatically, saving packing time on heavy volume orders.
Snap Lock Bottom: Reinforced with snap lock tabs, it can hold heavier merchandise without taping.

Material choices allow you to find a balance between protection and appearance. Folding Cartons employ stylish card stock for light, dainty pieces such as scarves or lingerie. Corrugated Packaging uses fluted board to protect heavier items or shipments that are subject to rough handling. Rigid Boxes provide a gift ready appearance with inset lids and high-quality coatings, suitable for prestige lines like jewelry or luxury fashion accessories. Regardless of style or substrate, our experts walk you through each step, so your product presentation continues to impress, in store and online.

Have questions? Please feel free to write us at sale@5starbox.com or call us toll free at 1888-414-3749.

Why Companies Work with Duke Packaging

We understand every custom hanger boxes we create is designed to make your product impossible to ignore.

Here’s why businesses work with us over and over:

Expert Craftsmanship: Our in-house designers are pros at turning simple cardboard into bold, brand-centric artwork.
Ridiculously Fast Turnaround: Got a last-minute product launch? We get it. Your custom boxes can be ready as fast as possible with free delivery on standard orders.
Sustainability: The future isn’t plastic. Our packaging keeps your brand looking sharp and planet-friendly. Corrugated, Kraft, recycled — we create a box that checks all the eco-friendly boxes.
Unmatched Durability: Custom boxes should be as strong as the brands they hold. Whether it’s thick paperweights or reinforced materials, your box will be as sturdy as it is stunning.
Endless Creativity: Go wild with colors, finishes, and designs. We offer full CMYK printing and custom specs at no extra cost. If you can dream it, we can print it.
24/7 Real Human Support: Ideas spark at odd hours. That’s why we’re here to assist, guide, and obsess over every little detail of your box.

Why 1,000s of Businesses Trust Us

Trust doesn’t come from ticking boxes. It builds over time, box after box, through moments where it would’ve been easier to cut corners. And we didn’t.

From startup founders to legacy retailers, our clients keep coming back for one reason: we do what we say we’ll do. That silent 3mm margin that frames a logo just right. That extra test run to check how a lid lifts after shipping. The things that aren’t on a quote sheet but show up in the final product.

For some, it’s the design expertise. For others, it’s dependability. But what truly locks in that trust is how we treat every box as part of someone’s business. It’s not just another order for us.

Purpose-Driven Packaging

We don’t work in theory. Our packaging gets tested in the wild through launches, logistics, retail displays, and the daily wear of real customers unboxing with real expectations. The brands that trust us have seen what happens when packaging becomes part of the experience, not just something wrapped around it. From luxury tech to niche lifestyle products, our boxes have carried stories, carried weight, and carried reputations. They’ve held up every time.

Engineering That Anticipates Real-World Demands

A box shouldn’t just look good once. It should hold its shape after shipping, stacking, shelving, and handling. That’s where structural design comes in. Our in-house engineers don’t just build boxes; they calculate how they’ll perform in motion, under pressure, and across every touchpoint.

Corners are reinforced without bulking things up. Lids fit snugly, without force. Materials are chosen for their strength and character, not just cost. Whether it’s a rigid box with a clean magnetic closure or a custom-cut insert that cradles your product perfectly, every design choice is made with function and form in balance. That’s the kind of structure brands trust to protect what they’ve built.

Hands-On Samples

We offer both 2D and 3D mockups before you go into full production. Flat visuals are helpful, sure, but there’s nothing like seeing your box standing up, folded right, printed sharp, and doing exactly what you need it to do.

Our prototyping process gives you the freedom to experiment with sizes, styles, and finishes. Want to test two lid options? Try three insert ideas? Adjust the way the foil hits under light? You can do all that without guessing. We give you full visibility before anything goes live.

Easy Delivery With Full Tracking

Once your boxes are done, we don’t disappear. We make sure they get to you fast, and we keep you looped in every step of the way. You’ll know where your order is, what stage it’s at, and when to expect it, without digging through email threads or chasing status updates.

Shipping isn’t just a backend task for us. It’s part of the delivery experience. Your boxes are packaged securely, labeled clearly, and sent with the same level of care we put into making them. And if something needs rerouting, rescheduling, or fast-tracking, we handle it before it becomes a problem.

Hassle-Free Production

Our interest at Duke Packaging is to ensure that packaging process is as simple and predictable as possible. The members of our quality assurance team will also be working with you hand in hand, and they will be going through each order, scrutinizing it step by step to ascertain good results. You will not need to fear that things go under the radar, as we make sure everything is under control. We specialize in making sure you make a lasting impact on the people purchasing your products with superior quality custom packaging that compliments your product and vision. You have your ideas of what you require or you wish to have suggestions on how to get started, our team is ready to provide custom product boxes according to your specification. We are prepared to supply you with any form of custom packaging box.

Specifications Table

Dimensions	All Custom Sizes & Shapes
Printing	CMYK, PMS, No Printing
Paper Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities	100 – 500,000
Coating	Gloss, Matte, Spot UV
Default Process	Die Cutting, Gluing, Scoring, Perforation
Options	Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time	6-7 Business Days, Rush Delivery

Thickness of Packaging Material	GSM Weight
13 point Pulp	200 gsm
14 point Uncoated	270 gsm
16 point C2S / Solid Bleached Sulfate (SBS)*	350 gsm
18 point C2S	400 gsm
24 point Uncoated	405 gsm
24 point C2S / Solid Bleached Sulfate (SBS)*	460 gsm
40 point Cotton	600 gsm

Pick Your Own Custom Packaging Boxes

Take a look at our series of stock packaging solutions and identify the kind of box that best suits your product or business. We have different kinds of boxes to offer including retail, subscription, shipping and promotional among others in their packaging. You do not know what style is right to your product? No issue, call us. We are here to assist you until you make your decisions. You can open the Live Chat icon, located in the bottom right corner of the page, at once to obtain fast help and we can help you there.

Get Free Instant Quote

It is simple, fast and free to receive a quote. Submit your information using the quote form on top right of the page to tell us about your project. Do not forget to specify such information like your preferences regarding box size, quantity of the items, whether or not some sort of customization is desirable, and design ideas. In case you have a timeline and a deadline, you can also include it. In need of an urgent packaging? Please tell us, we may be able to produce custom printed boxes within four business days or even less, depending on your needs. In case you do not know how to do something in your request, there is no need to panic. We have a trained packaging department that would assist you to go through it all, no extra charges.

Final Steps of Your Order

As soon as you send in the quote request, one of our packaging experts will compile a custom estimate to suit your requirement. Within 1-2 business hours you will hear back, so that you can further proceed with your activities. In case you requested assistance in design, your assigned specialist will also contact you via email or by phone to get down to business with you. After being quoted, you need to verify the information thoroughly in case everything appears to be okay. In case you want minor changes or clarifications, your specialist will make corrections and solve any questions. When ready to proceed you can enter your order on the safe payment link offered by your packaging representative. Once the payment is received your packaging project is officially up.

Making a Custom Dieline

One we receive the payment we go right into the custom dieline. It is a blueprint that is used to ensure your design fits appropriately in your box before it is sent to production. The dieline will indicate the positions of folds, and cuts as well as a place where your final product will have edges. Once your order is confirmed in 1-2 business days, we will provide you a dieline file depending on your box style and size. This file will form the basis of your artwork and will assist in the design to ensure it is ready to be produced and formatted in the most perfeclty manner.

Be Creative with Artwork

When you get your dieline file, you get to apply your art to it. When you design it yourself, make sure that you follow our guidelines on artwork to ensure your design prints clean and accurate. The rules will make sure that the document is properly formatted and can be printed properly. In case you happen to have an in-house design department, it is possible to pass the dieline to them and have it set up in mock-up and layout. Otherwise, we will be glad to assist you. We have packaging experts who will be able to help you with design, it is free of charge. After you have finished your design, submit it to your specialist once again so she/he can create a digital proof which you can pass through. Such a demonstration may comprise a flat drawing of your box, template lines and precise measurements.

Picture Your Packaging with 2D and 3D Mockups

Once your proof has been approved, we will print out 2D and 3D of your box mockups so you can visualize how it will appear when printed and assembled. This is an excellent tool to see the end solution and ensure that you are thoroughly happy with the layout prior to going to production. Take the time to study the mockups, in particular, the text. Make sure to look out for a spelling mistake or a formatting problem, it is the final stage before actual printing starts off. In case you would like to touch/feel the material or have a better idea of the physical product, you can also request a physical sample box to be sent.

Roll-on Production!

After your design and mock ups are signed off, we jump on to the production. Now it is time to sit back and see us deliver your packaging to life. We will update you on the process on a regular basis with information on printing, finishing, shipping and so on through our production team. Your packaging will be well printed, cut, folded, and verified and then shipped. We keep an eye on the quality at all levels so as to ensure your boxes match our quality promise. Your order is in the right hands, right through the initial sheet to the last shipment.

Artwork Setup Guide

Correctly getting your artwork is a step toward ensuring your final boxes are presented well. Feel free to use our artwork instructions below, or just contact us and we will be glad to assist you, as we also provide free design help and mockups to make sure everything is ready to go.

Cut Line (Black Lines):

This is the last trim line of your packaging. Text and other important pieces of art should remain a minimum of 0.125 inches within this line to avoid cuts.

Perforation (Dotted Black Lines):

These are the spots to be perforated of the box. This enables some sections of the box to be folded or tore up when required easily.

Crease Line (Red Lines)

The orientation of the crease lines will denote the direction of folding of the box. Do not put any important text or images directly over these areas.

Safety Margin (Dotted Green Lines):

This demonstrates where the safe area to put text or important visuals is. Anything put beyond this space may endanger being cut off by production.

Bleed Line (Green Lines):

Graphic elements that lie along the borders of your box are to be placed along the bleed line to ensure that the printing follows to the end with no unprinted areas left.

Choose The Right Box Size

It is as simple as providing us with measurements of your product and we will go ahead and do it. With our expert team of production and design, you will be in a position to determine the precise customized box size that suits your product and your packaging requirement. You want to be sure your sizing works, not only in terms of how it will make your packaging look, but also when transporting items.
Fitting it right saves you a lot of empty space and ensures that your product cannot shake inside the shipping box. This helps your products to be safe and your presentation professional. Not only that, but by having improved sizing you will not end up using redundant amounts of material and you are able to cut down on your shipping. It is simple to design packaging that fits perfectly.

No Colors Limitation

Utilizing our full color CMYK digital printing, not only does your design not have to be limited to certain colors, but it can contain as many of them as you choose. Need something straightforward or fancy, we can make it! Our tools can create brilliant and sharp results according to your ideas. You can either decide to print on the outside of your box or even design inside the panels. Wish to add on? To enhance the visual appeal of your packaging we offer special print finishing like gold foil, embossing and a lot more. At every stage our designing support staff members will collaborate with you in making sure that your custom boxes are designed up to your preference and in accordance with your specification with no shocks in form of hidden fees and other commissions are not necessary.

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Reviews

2,000+ of 5 Star Reviews from Happy Customers

Write A Review

I am so happy and thrilled to have my Packaging received before the promised time... Definitely recommended!

Melissa S

We have been using Duke Packaging for years and product has always been received as ordered. For us, it was the service and care we received from Stephen. We highly recommend Duke Packaging.

Angie R

Jayden was really helpful and it was great to work with him on a Custom Boxes Project that was needed on expedite basis. The packaging was high quality. Definitely will order again. Thanks!

Tracy S

Fantastic quality work and delivery was on time as promised. Really pleased and highly recommend.

eBiz Solutions

The Team at Duke Packaging has been amazing. Two great orders, quicker, faster, and higher quality than all other printers we used. For us, they have made high quality printed cartons for CPG products sold via ecommerce.

Zawwar Khan

Quality printing, fast turnaround. Jayden was responsive and very helpful. Will definitely use again!

Kelli W

A Job well done! Really can't thank you enough Duke Packaging for that last minute changes to the artwork and delivered the order in no time! Will order soon!

Nick R

The process of ordering the Custom Boxes was so easy and seamless! Great quality and premium feel. Recommended for sure!

Joshua D

Stock Type & Thickness

Cardboard

Our cardboard is carefully selected to have the lowest environmental footprint and produce less waste.

Kraft

Kraft paper offers exceptional durability and is trusted in diverse industrial applications.

Rigid

Rigid boxes are made from durable, affordable, and recyclable materials that ensure superior protection.

Corrugated

Corrugated packaging offers excellent sustainability, cost efficiency, and customization , while enhancing your brand presence.

Finishing Assortment

Foil Stamping

Transform your diverse packaging style with our high quality foil stamping.

Spot UV

Our high-gloss costing adds brilliant shine and seals the varnish.

Gloss

Our gloss finish adds an extra sleek and shiny layer to your custom boxes.

Holographic Foiling

Holographic foiling scatters light into a spectrum of vibrant colors visible at every angle.

Embossing

Our embossing technique imprint even the most intricate details onto your custom packaging.

Debossing

Our debossing technique presses unique designs into your packaging for a refined look.

Matte

Our matte finish reduces the visibility of the fingerprints and smudges on your custom packaging.

Soft Touch Lamination

With our soft touch lamination, your packaging gets a smooth feel and enhanced resistance to toner chipping.

Frequently Asked Questions

Got a question? Take a look at our FAQs about the custom packaging process. If you can't find the answer you're looking for, don't hesitate to contact us through live chat, one of our online forms, or give us a call at 1 (888) 414-3749 to speak with a custom box packaging expert now.

To begin, we recommend filling out our quote form or speaking with one of our specialists directly implementing live chat functionality on our website. Upon receiving your specifications, we will provide written estimates and ensure all steps are properly outlined in advance.

For orders that start at a minimum of 100 units ordered. Regardless of if you require a small batch or large volume order, our services will work with your needs. We do offer Bulk buying discounts as it will reduce the price per unit. Duke Packaging supply the most competitive prices when it comes to custom printed packaging boxes. If you have a found a better pricing elsewhere then please do let us know as we will definitely beat it!

Rush production can be accommodated as required deadlines tighten. Most orders qualify for expedited processing for a nominal surcharge depending on the custom boxes order volume and quantities. We offer 4 days Rush production service guaranteed and then we ship out.

You’ll receive updates from your project manager during major milestones—proofing, pre-production, and dispatch, as well as tracking information when your boxes ship.

Yes! You may print on both inner and outer surfaces as we offer double-sided printing. Please inform us during quoting if you desire inside printing so we can factor them in.

Average turnaround is 8–10 business days after receiving final proof for approval. More elaborate designs including custom finishes and larger orders will elongate the turnaround time.

Modifications can be made to design details or artwork files up until production starts. Once boxes are marked for production, changes could result in delays, additional costs, or both.

We provide full-color digital and offset printing, and also provide PMS spot colors. Additionally, we include special finishes such as foil stamping, embossing, UV coating, Gloss and Matte Finishes.

Got questions? Our Packaging Experts are here to assist!

Ask for help sale@5starbox.com

From Sustainable to Premium Luxury Packaging, we deliver Custom Printing Solutions which will enhance the face of your brand. With fastest turnaround time, your products will be ready in no time to impress.

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